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Further, most of the newest reflow oven manufacturers have replaced carbon steel chains with stainless steel chains Stainless steel has better wear characteristics and is a poorer thermal conductor than other commonly available chain materials 473122 Mesh Belt Conveyor Mesh belts used in reflow ovens are generally fabricated of stainless steel links Some are wide open with large spaces, many centimeters from link to link Others are more like chain mail armor (Fig 473) The widely spaced links allow more air flow to the bottom side of the board..

FIGURE 47.3 mesh (b).

As you can well imagine, it takes more than one memory bank to run a parallel processing system. How does the Propeller system organize its memory banks, and how are they used What do we have access to and what is the best way to set up our programming strategies This and other related ideas are introduced in this chapter. We can better understand what we are talking about in this chapter by taking a look at Figure 5-1. Study this figure for a few seconds to get a firm idea of how the overall system is set up before we start talking about it. We need to be aware of a number of memory banks and special memory locations in the Propeller chip so that we can program it in the most efficient way possible and with as few memory-related problems as possible. Most of the memory functions are handled automatically by the nature of the architecture, and we as beginners don t

The mesh belt is close to the full width of the tunnel and traverses its entire length Mesh belts offer exceptional versatility, as there is no need to adjust for various board widths and never a concern for board sagging or dropping The best situation, however, is a combination of conveyors with the pin-chain running above a mesh belt In this case, redundancy can save boards, reduce maintenance time, and enhance personal safety The mesh belt here serves as either an optional means of conveyance for boards populated on a single side or as a safety net to catch a board that may fall off the pin-chain conveyor Dropped boards are a rare occurrence if the pin-chain conveyor is set properly and the equipment, process, and materials are properly specified and controlled.

If the mesh belt were not used with the pin-chain, any dropped boards would cook on the heater assemblies, resulting in the release of noxious, irritating fumes Additionally, the heater or heaters affected could become encrusted with the decomposed board laminate, which may impact their thermal performance If a thermocouple, the sensing instrument for oven temperature control, is damaged or insulated by the laminate decomposition products, overheating of the zone could occur, causing oven damage and manufacturing downtime The biggest problem with mesh belt conveyors is that the bottom side of the board is in direct contact with the conveyor surface Any components mounted on the bottom side of the board could be damaged or dislodged before or after reflow While the board is at reflow temperatures, components could be forced into misalignment or nudged off bonding pads by contact with the conveyor mesh.

Often, where there are components on both sides of the board, a carrier (pallet) is used to keep the board from contacting the mesh belt The carrier adds thermal mass, so it is wise to clear unneeded materials or perforate it to allow good air flow during the soldering process Time-temperature profile development should include such a carrier 47313 Oven Heaters Each heater s thermal output is sensed via a thermocouple, which is used to close the loop to the heater controller In larger, production-worthy systems, heaters are located both above and below the plane of the circuit board and are at least as wide as the conveyor Thermal uniformity across a 60 cm tunnel width can be better than 2 C on top-ofthe-line ovens This is a function of the tunnel insulation, heater performance, heater control, and convective mixing of the heated air or gas.

There are several heating schemes used in reflow ovens, the result of years of technological evolution Focused infrared (IR) lamps have given way to secondary emission panel heaters and, finally, to the forced hot-air convective ovens that are the de facto industry standard today 473131 Infrared Heater Types Alternative IR heater types are shown in Fig 474..