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Continuous Manufacturing Processes Over the years, continuous lamination processes have also been designed. Rather than cut the prepregs and foils into sheets, lay them up and press them as individual laminates, these processes use rolls of prepreg or bare fiberglass cloth and rolls of copper foil that are continuously unwound and fed together into a continuous horizontal press. One process starts with rolls of prepreg. Another starts with the bare, untreated fiberglass cloth, applies a resin to the cloth and is sandwiched with the copper foil as it is fed continuously into a horizontal press. At the back end of the press, sections of the continuous laminate can be cut into sheets, or with thin laminates, rolls of copper clad laminate can be manufactured.

1. IPC-4101, Specification for Base Materials for Rigid and Multilayer Printed Boards. 2. IPC-4562, Metal Foil for Printed Wiring Applications.

Although there are many types of base materials, they all contain three components:

Each of these components is important in its own right, and in combination they determine the properties of the base material as well as the relative cost of the material. Environmental legislation such as the European Union s Restriction of Hazardous Substances (RoHS) directive has a profound impact on all levels of the electronics supply chain, including these components. RoHS restricts the use of lead, which is an element in the solder used for component assembly onto printed circuits. The impact on the base materials and components is primarily the result of higher assembly temperatures that are associated with lead-free assembly. Table 7.1 summarizes the key issues for base material components. RoHS issues will be discussed further in Chap. 10. The RoHS directive also restricts specific halogen-containing flame retardants. However, most base materials for printed circuits do not contain the restricted flame retardants. Nevertheless, there is growing interest in halogen-free materials, and this will be discussed further in this chapter.

Program 28-2 holds the motor on position. If you move it off position by turning the motor, it will move back to the set position when you let go of the motor. Note that because the error is added to the fixed gain of the amplifier, the motor turns harder as you get further away from the zero position. However, it is still possible that the motor may not return to the absolute zero position because of the way the fixed portion of the gain (if too low) is set up there is now a proportional factor but no integration of the gain value in this program. Note that the proportional factor could have a multiplier if we so desired (PotOne is not being used for gain control in this program). Next, we need to add integration. This is a bit tricky because we need to add it only when the motor is not keeping up with its target position and we need to reset the value to zero once we are at the expected position. Also it is still needed at the end of a move to make sure that the motor gets to its target position. This is because at the end of the move the proportional gain is small and it may not be enough to move the motor and load to its target position without the integration factor. We can add integration with the code segment shown in Program 28-3. It is very important for you to understand exactly how this algorithm works.

The most successful and widely used resin systems for printed circuit applications are epoxy resin systems. There are many types of epoxy resins, and this class of resin system continues to be the workhorse among printed circuit board materials. This is a result of the combination of good mechanical, electrical, and physical properties and the relatively low cost of epoxies in comparison to the higher-performance resins. In addition, epoxy systems are relatively easy to process, which aids in keeping manufacturing costs down.

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