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FIGURE 49.10 Force versus distance plot of a press-fit cycle. Inflection points and regions are as follows: (a) initial force is applied to the press-fit connector; (b) the compliant section of the pin collapses; (c) the pin collapse is complete; (d) the pin slides along PTH barrel wall, creating friction; (e) the connector is fully seated; (f) continued pressing makes little change in press distance. The pressing cycle is complete.

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vary the pulse durations because it is a very precise tool for this task. Because the counter module can be configured to deliver the pulse independently, this makes it possible for the cog to attend to other tasks while the pulse gets delivered.

For best results, a method that allows real-time measurement and control of the pressing process is preferred and is available on today s commercial presses. There are four commonly used pressing routines, but only three take advantage of force-sensing, distance-sensing, or real-time feedback control of the connector press. Connector complexity and equipment availability dictate press-fit assembly methodology.

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Uncontrolled Pressing This was the most prevalent technique for a long time, but it rapidly lost ground to more sophisticated pressing methods, as described later in this section. It commonly relies on an arbor press and human muscle to force the press-fit connector into the PWB. There is neither force sensing nor speed control. It is the least reliable way to press connectors into PWBs and is not recommended for complex connectors or fragile PWBs. If too high a ram speed is used on a delicate connector, its pins may buckle. This method may not provide enough force for some high-lead count connectors. Although this type of pressing is discouraged, it may be adequate for low lead-count, coarse-pitch connectors in noncritical assemblies.As with any press routine, a suitable support fixture must be used beneath the board to keep the assembly from breaking or flexing. It should incorporate support to counter the forces of the ram, and relieved areas to accept protrusion of press-pins below the bottom side of the board and clearances for bottomside components as shown in Fig. 49.11.

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FIGURE 49.11 The supporting fixture is critical for good press-fit application. It must have clearances for press-pin protrusion and any bottom-side components.

Height-Limited Pressing As previously described, connector presses have matured into sophisticated machinery; improved greatly over the arbor press. Some are capable of precisely determining ram height above a datum such as the top surface of the PWB. If board-to-board thickness is consistent, then the connector can be forced into the board to a predetermined standoff

12:

height as required by the connector specification Just as connector pin dimensions vary from connector to connector, so do plated through-holes in the PWB Pressing to a predetermined height (that is, press to height) ensures that the connector will be seated the same way each time, regardless of the pin or hole condition and the resultant force required to seat the connector (see Fig 4912) FIGURE 4912 Height-limited pressing forces the connector Variations in PWB thickness, variabil- to a predetermined standoff distance, Z, from the surface of ity in the molded cross-section of the the PWB connector body, or molding flash can result in imprecision and negate some of the benefits of this approach 499.

In this experiment, we discuss Counter A (CTRA); however, counter B is identical. For a counter module tutorial, consult the Counter Modules and Circuit Applications chapter in Propeller Education Kit Labs: Fundamentals. Also, read the descriptions of the counters in the Propeller Manual. (That material is not repeated here.) Read the sections on the CTRA, FRQA, and PHSA registers. The three registers work in concert, so their functions and interactions need to be considered collectively. Each counter is configured by a 32-bit control register. Counter A is configured by the CTRA register, and Counter B is configured by CTRB. Each control register contains bit fields with the following information: Specification of a counter mode Identification of pin A Identification of pin B Specification of a dividing factor CTRMODE APIN BPIN PLLDIV (Div factor is for PLL mode.)

3 Force-Limited Pressing Force-limited pressing (or press to force) relies on the intelligence of an instrumented connector press to sense that a predetermined force limit has been reached, at which time the pressing cycle is terminated The force limit can be roughly set to coincide with the average force required per compliant pin (available from the press-fit connector manufacturer s specification) multiplied by the number of pins per connector Application of upper and lower tolerances of specified force per pin coupled with knowledge from empirical trials will help refine the acceptable press force envelope for a given set of materials This technique is highly sensitive to the material conditions of the compliant pins and the plated through-hole diameters 4994 Gradient-Limited Pressing The slope or gradient of the final portion of the force-versus-distance plot (refer to Fig 49.

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