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Program 7-2 allows us to look at the result with an oscilloscope. We will use a fixed pulse width that is half the cycle time (50_000 cycles) so that our success will be readily verifiable on the oscilloscope.

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Copper reduction Lead-free solder, when molten, rapidly dissolves copper into it. One must be very careful when using lead-free solder on copper surfaces without a protective barrier of some type (e.g., nickel); otherwise, the copper conductors may be reduced to a point where they are not adequate for the design. Base material degradation Base materials begin to degrade and decompose during soldering and can reduce the insulating properties of the resin system in the base material. Conductive anodic filament (CAF) As the base material system degrades, the resistance to CAF formation decreases. Delamination In extreme cases, the resin system can lose cohesive or adhesive properties, causing catastrophic failure. Increased expansion causing premature PTH failures Base materials expand when exposed to soldering temperature. This expansion becomes pronounced above the Tg of the resin system in the base material. The increased temperature of lead-free soldering can cause premature failure of the PTHs due to this increased expansion. See Fig. 51.3 for PTH expansion characteristics with temperature. Solderability Lead-free solder does not wet as well to solderable surfaces as leaded solder does, so pad size, solder quantity, and flux type and quantity must be taken into account.

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FIGURE 51.3 Z-axis expansion characteristics of 150 C Tg PCBs versus temperature. (Courtesy of Microtek Laboratories.)

The role of the View is to expose the business service to the end user, typically through a browser. Some of the high-level features of the View layer are described next.

Standards and customer documentation establish minimum quality and acceptability requirements for the inspections performed. If the PCB does not meet these requirements, it becomes nonconforming. This does not necessarily mean the PCB is scrapped, although this is often what happens to nonconforming PCBs. What it does mean is that with a generic standard, samples that do not meet the stated requirements must be dispositioned outside

the standard. To determine whether a nonconforming PCB is or is not scrap, a material review board (MRB) must be established to evaluate the nonconformance(s). The MRB is usually made up of one or more representatives from the departments of quality, production, and design. The purpose of the materials review board is to effect positive corrective action within a short time to eliminate the cause of recurring discrepancies and prevent recurrence of similar discrepancies. The MRB s responsibilities include:

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Reviewing questionable PCBs or materials to determine conformance with acceptability, quality, and design requirements Reviewing nonconforming PCBs for effects on design functionality Authorizing repair or rework of nonconforming PCBs when appropriate Establishing responsibility and/or identifying causes for nonconformance Authorizing the scrap of excessive quantities of materials

{{14 Sep 09 Harprit Sandhu PWM.spin Propeller Tool Ver 1.2.6 7 Program 2 This program generates a fixed PWM. Meaning that as programmed the width does not vary. (Set at 50%) It is easy to recognize }} CON _CLKMODE=XTAL1+ PLL2X _XINFREQ = 5_000_000 VAR long pulsewidth long cycle_time long period PUB Go dira[7]~~ ctra[30..26]:=%00100 ctra[5..0]:=7

When all else fails and the PCBs do not meet the intended end product use, they need to be scrapped.

The cost of the assembled PCB continues to increase because of density, complexity, and rising material and component costs. The value added to the PCB can be 10 to 20 times the cost of PCB. If it is found that a nonconforming PCB is the cause of failure, the total cost of the assembly process is likely to be passed on to the PCB manufacturer.

Using Industry Standards There are both advantages and disadvantages to using industry standards for acceptability and quality requirements. 51.9.1.1 Advantages International standards represent a consensus of what is possible and common for acceptance. They increase the likelihood of PCB users getting what they expected. The PCB manufacturer is unlikely to become as expert in complying with a customer specification as it would an industry standard. The more experience the quality personnel at the PCB manufacturer obtain in acceptability criteria, the better they will be at spotting nonconformance. Industry standards are a great place to start developing company-specific requirements for acceptability and quality.

51.9.1.2 Disadvantages International standards are developed by a cross section of the industry. The resultant standards often represent the least common denominator requirements in order to satisfy the broad range of participation. Although these standards may meet most of a PCB buyer s needs, they often leave deficiencies that necessitate additional requirements being imposed upon the PCB supplier.

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