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thermal measurement range best suited for soldering of circuit boards regardless of alloy type. There are two main devices in use for measuring the output of the thermocouple: the reflow tracker and digital thermometer. 47.3.8.2.4 Measurement Instrumentation. One of the two most primitive measurement devices is the electronic (digital) thermometer with output hand-recorded or tied to a chart recorder. The other (though much more sophisticated) device is the reflow profiler or tracker, an electronic package that can not only output the time-temperature plot of multiple thermocouples but can also make certain assessments of the data, such as heating ramp rate, preheat time, time above liquidus, cooling ramp rate, and other attributes. Tracker systems are computer-based and battery-powered and can generate detailed reports and graphs of a reflow cycle. Most are sold with a thermal protective cover that enables them to travel through the oven, thus eliminating the resistive losses and thermal heat-sinking effects of excessively long thermocouple wires. Some even output temperature by wireless transmitter so that measurement data can be observed in real time. Once a selected above-ambient threshold temperature has been reached, such as 30 C, the tracker begins recording the experienced thermal environment per unit time. It samples and

records the circuit board s thermocouples at short, programmable time intervals (several times per second) for the entire trip through the oven s tunnel When the tracker emerges from the exit end of the oven s tunnel, it is removed from its protective thermal barrier and docked to a computerThe data stored in the electronic tracker are uploaded to the computer, conditioned, displayed, reported, and printed for analysis The user defines the reporting format, including the type of data sought, thermocouple plots, and other relevant, run-related data Some systems are capable of making predictive corrections to the profile based on current measured conditions and recorded oven settings This can further enhance the ease of adjusting a complex multizoned reflow oven to meet the requirements of a particular job.

have to worry about what is happening where, or why However, knowing a little bit about what is going on in the system will help you to be a better programmer As you read this chapter, keep in mind that all eight cogs are absolutely identical in every way Upon startup, Cog 0 is started and begins executing the first method in the top object, but after that all cogs are equal The important thing you need to keep in mind, as you read, is the assigning of memory space for new cogs as they are launched to execute Spin code This is not overly difficult at your current stage of the learning process for now we can just over-assign the amount of space needed and things will be okay.

Whether a simple or complex model is selected, the reflow tracker is invaluable for setting up the oven and checking process repeatability When an electronic tracker is used, its presence in the oven may have an impact on the resulting profile data by affecting the local aerodynamics within the oven The trackers also have thermal mass, but all trackers are sold with an insulating cover to protect their electronics It is best to check the influence of the tracker s presence as it traverses through the oven tunnel To do this, use long thermocouple wires and, once the oven has warmed to a steady-state operating condition, run the profile tracker with the tracker a fixed distance behind the profile board Note that the tracker is usually placed to follow the board in reflow.

Were the tracker to precede the thermocoupled profile board, it might cause the heaters to ramp up as the oven attempts to compensate for the thermal mass of the tracker or compensate from the disrupted or deflected air flow Although that is what happens during a reflow cycle as a cooler board enters a heated zone of the oven, the oven would attempt to adjust for the board s thermal mass The added thermal mass or disruption of the air flows from the profile tracker would not be a factor in the normal reflow process Rather than assessing the reflow tracker effect on the profile, if you maintain the tracker one board length away from the instrumented board, you can eliminate the likelihood of the tracker having any influence on the measured profile 473103 The Profile Board The profile board is the keystone for any soldering process.

It is a board loaded with its complement of appropriate components Thermocouples are attached to critical locations to ensure that proper soldering temperatures are reached during the bonding cycle Typically thermocouples are embedded under BGAs (innermost joint and outermost joint) and on fine-pitch and even some passive components The idea is to ensure that the most difficult, thermally challenging parts are receiving enough heat and that the lightest components are not overheating at the same time Sometimes it is impossible to achieve the perfect balance, and in such cases the thermal edge is given to the area array components to ensure good soldering beneath while slightly overheating the lighter components It is good practice to attach thermocouples to components on the leading edge of the board, the trailing edge of the board, the sides, and the middle.