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Some wave-soldering machines can be equipped with both top and bottom preheaters This can be advantageous for thermally massive boards 4744 The Wave Numerous solder-wave configurations are available Rather than provide a detailed discussion of each, this section offers a basic overview of the elements of the process in relation to the waveAs previously mentioned, the molten solder is pumped to form a standing waveThis is accomplished by a spinning impeller on the bottom or side of the solder reservoir Once the solder is molten, the impeller motor is activated and the solder wells up between baffles and nozzle that reside within the solder reservoirA combination of impeller speed and baffles-and-nozzle configuration dictates overall standing-wave characteristics The nozzles and baffles are generally adjustable, as are impeller speed, molten solder temperature, board introduction angle, and board conveyor velocity.

You should now have a clearer understanding of the role of ADF Model and how it helps you bind UI components to your business service. Specifically, in this chapter you learned that: The Data Controls panel is a technology-agnostic view of your business service. Data controls abstract the implementation details of business services. ADF Business Components are already data control ready. Bindings allow UI components to reference the business service through data controls. There are different flavors of binding depending on whether the binding is to a single attribute value, a data collection, a list, a method, or an action. Dragging and dropping from the Data Controls panel automatically creates bindings for you. UI components reference bindings using EL.

These, along with preheater settings, define the profile parameters or process variables that must be tamed to accomplish high-yield wave soldering..

Since the solder is a molten, turbulent liquid, theoretically it can make intimate contact with the underside of the circuit board Therefore, thermal uniformity is generally not difficult to control as long as the wave contact area along the width of the PWB s underside is uniform Since the solder is in contact with the underside of the PWB and since the underside of the PWB is coated with flux, the molten solder has the opportunity to wet to PWB lands and component leads As the process progresses, the solder wicks between the pin and barrel After leaving the wave, the board cools rapidly, liquid solder solidifies, and solder joints result 4745 Wave-Soldering Accessories Solder-wave manufacturers have devised a number of options that may be helpful to the process Some of these have extended wave-soldering capability to allow finer-pitch soldering or have permitted wave soldering of thicker PWBs.

47451 Gas Knife The gas knife more commonly called the air knife directs a highvelocity stream of heated air or nitrogen at a glancing angle to the bottom side of the board directly after the board emerges from the wave It can be effective in relieving solder bridges from tight interstitial pin fields or closely spaced passive device fields When the gas knife is used with air instead of nitrogen, increased rates of dross formation may result Also, if the angle is wrong and the velocity is too high, the exit gases could disrupt the solder wave, resulting in solder opens or shorts If it is set too cool, the knife will have little effect or may exacerbate solder bridging Since the advent of the air knife, there has been less dependence on the teardrop-shaped trailing pads used to minimize trailing edge solder bridges 4745.

If the selected variable can be considered to be valid at all times or if our interest is in the variable at the time when we read it (whenever that may be), the variable can be considered static. This would be true for a variable such as the temperature we were maintaining within a reactor vessel in a chemical plant. It does not particularly matter when exactly we read the variable because we are interested in the current temperature only. No handshake or other confirmations are required for reading variables that meet this requirement.

2 Sonic Assist Although not in common use, another accessory imparts highamplitude sonic pulses into the solder waveThis can help drive solder into PTHs and increase wetting, especially on thick printed wiring boards Care must be taken during setup, as very high amplitudes may pump so much solder up the barrel that it may result in topside solder bridging or solder splashing This feature can help with barrel fill on thick PWBs Its value is limited, since it does not affect board heating, which is the primary factor in barrel fill 4746 Wave-Solder Diagnostics As in all cases of mass soldering, the use of a product-specific, fully populated time-temperature profile board is necessary to ensure that critical areas of the board to be soldered are maintained at proper temperatures for each stage of the process.