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Topside SMT component solder joints must be kept well below the melting point of the solder used to join them to the PWB At the same time, PTH barrels and PTH components must surpass liquidus temperature to guarantee sufficient wetting and capillary rise of the molten solder With the complexity of today s mixed-mount boards, this is more of a challenge than ever A profile board should be constructed and instrumented just as for oven reflow soldering, but thermocouples should be attached to both sides of the board and monitored simultaneously during the wave-solder profile run Topside SMT solder joints should be monitored to ensure that they stay beneath the reflow temperature of the solder alloy being used Connector bodies should be monitored to ensure that they are not overheated.

Generally, for 63Sn/Pb solder, a temperature of approximately 120 C is chosen for maximum preheat to preclude reaching reflow temperature (183 C) on the top side of the board when the board touches the molten wave Of course, this thermal limit varies greatly with board size, thickness, component type, number of board layers, number of connections to inner planes, thickness of inner planes, component layout density, etc In the case of Pb-free solder, the preheat temperature should be about 50 to 70 C less than the liquidus temperature of the soldering alloy used for SMT The use of wave pallets (shields) in the context of selective wave soldering will be discussed later..

In addition to the profile board, there are numerous useful diagnostic tools commercially available for dynamically measuring the wave height and wave contact area and assessing resident time in the wave for a given conveyor speed. 47.4.7 Dross Hot solder is prone to rapid oxidation at the air-liquid solder interface. Although the wave is in constant motion, the solder is actually flowing beneath a thin, stationary, plastic film of solder oxides. In Sn/Pb, Sn-Cu, or Sn-Ag-Cu systems, the skin is composed chiefly of tin oxide but also contains oxidized traces of other alloy constituents or contaminants. The oxide skin on the surface of the wave and atop the solder in the reservoir is called dross. The dross has a beneficial aspect in that it helps to limit oxidation of the recirculating solder in the solder pot, but it also interferes with solder-wave dynamics. When adjusted properly, the board meets the crest of the wave and disrupts the oxide skin. In doing so, the fluxed components and board are immersed in the flowing, oxide-free molten solder. If all steps are carried out properly, the solder alloys with the fluxed, oxide-free component leads, component pads, and PTH barrels. Upon exiting the wave solder machine, the assembly cools below the solder liquidus temperature and solder joints are formed. The more the system is used to solder boards, the faster the contamination and dross build-up. 47.4.7.1

ou should now feel comfortable enough with the concepts of ADF Faces and ADF Model to start building some data-bound application pages. In this chapter you will be introduced to some of the more common ways of presenting business service data through UI components. You ll also learn about the features that these UI components offer.

Dross is of concern from three points of view:

A dynamic variable is a variable that changes from time to time and our interest is in the time history of this variable. We may want to know what the elevation of a rocket was for every millisecond of its assent. For such variables, it is necessary to set some sort of protocol that will make sure each data point was read at the appropriate time. Which cog does what at what time is decided by the programmer, so the storage of the data points is assigned as a critical task to one cog. The data is read by the other cogs as time allows. For data that changes slowly (say, once a minute), we can set up a simple handshake arrangement to transfer the information. The simplest scheme involves using a flag. Cog_one places the data and sets the data valid flag. Cog_two reads the data and then clears the data valid flag. The first cog waits for the data valid flag to be cleared, replaces the data, and resets the data valid flag. As soon as the flag is set again, the second cog reads the data again, and so on. Other variables have mixed characteristics and the techniques for reading them are mixtures of what we have discussed previously. If a variable of interest is changing extremely rapidly, the cog creating the data has to store the data in one or two arrays, and the data is read an array at a time (alternating arrays if necessary) as system resources allow time to get the job done. Appropriate flags are created and used as was done with single data points.