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4732 Forced-Convection Reflow Oven This is the preferred tool for controlled and reliable reflow soldering dependent on heated air recirculated at high velocity in the oven tunnel The only direct irradiation of the PCBs is by the longest IR wavelengths emitted by the hot surfaces within the tunnel 47321 Forced-Convection Reflow Module Heating is accomplished primarily through heated air streams directed at the PWB s top and bottom surfaces This method imparts greater thermal uniformity and controllability of the reflow process than any other reflow oven heating methods It precludes overheating of the circuit board and/or components caused by preferential absorption common to direct IR heating methods Although the combination IR-convective method has helped in this regard, it is no substitute for the hot-air forced-convection technology Top-of-the-line forced-air-convection ovens have heating modules mounted above and below the board conveyor.

They accomplish heating by passing a high-velocity air stream drawn from the tunnel ambient over resistance heaters, through perforated platens The heating elements are typically shielded from the board to mitigate the effects of any direct or indirect IR impingement on the circuit board The high-velocity air flows are baffled and regulated to impart a uniform temperature across the tunnel width Each module is quickly heated and highly controllable Several heating modules are set side by side along the length of the oven It is typical to duplicate the forced-convection module array on the bottom of the oven tunnel to impart controllability of the reflow time-temperature profile and to help in even heating of the board from both sides simultaneously Fig 476 depicts this arrangement 47322 Cooling Some ovens rely upon passive cooling to lower the temperature of the PCB assembly below the solder liquidus point.

NOTe You should see two new files created in the ViewController project when you drag and drop from the Data Controls panel. There is a file <PageName>PageDef.xml for each JSF page. This defines the bindings for each page and is the file you are viewing when you select the Bindings tab as shown in Figure 11-4. There is also a file DataBindings.cpx, which holds information about which JSF page is mapped to which PageDef. You now want to create a binding to be able to show the currently selected customer s e-mail address in the tab of the tabbed panel. To create a new binding, click the green plus sign in Bindings. In the Insert Item dialog, select Generic Bindings, select attributeValues, and click OK.

In this case, the board traverses a region of the oven devoid of heaters cooling along the wayThis is generally adequate for thin, low-thermalmass boards But the reality of multilayer, densely packed circuit boards necessitates some means of cooling to ensure that solder joints are solid prior to exiting the oven and before handling the boardTo accomplish this, many ovens incorporate an area of active cooling after the last heating zone within the oven (see Fig 477) Active cooling comes in many forms Forced-air cooling by fans is the most common Fans can be deployed on top, on the bottom, or in combination for board cooling Among the most exotic but the most efficient is the water-to-gas heat exchanger found in some ovens.

This provides a stream of temperature-controlled cool air at the exit end of the oven for board cooldown and has distinct advantages in nitrogen atmosphere reflow systems This method uses whatever process gas is in the oven, cooling it and redirecting it onto the circuit board Thus, this method does not require additional nitrogen for cooling, does not draw any additional air into the oven that might degrade the nitrogen atmosphere, and precludes the need.

FIGURE 47.6 Forced-convection heating modules. Cooler air (a) is drawn across the resistance heater (b) by a fan (d).The heated air (c) is forced through a perforated plenum tuned for even heat distribution to the PWB (e), which is riding on the conveyor (f). A second set of forced-convection heating modules is directed at the underside of the PWB. Several such modules are arrayed the length of the oven for precise thermal profile control.

Revisions to make variable universal added software runaway IF on motor direction Changed to 3202 pots. Uses PotOne

FIGURE 47.7 Forced-convection oven with 12 top and 12 bottom heating modules (a). Each module is independently heated and controlled. The last two top and bottom modules on the right (b) are for active cooling of the soldered circuit board to ensure that solder has reached solidus before exiting the oven. In this machine, cooling zones are aided by fans blowing over water-cooled radiators. (Courtesy of Heller Industries).